Difference between revisions of "Shaving"

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Das [[Leder]] wird in der [[Gerberei]] auf die gewünschte [[Lederdicke|Dicke]] gebracht. Zuerst wird die Haut [[Spaltleder|gespalten]]. Später wird sie noch an der Falzmaschine durch spiralförmig angeordnete Messer von der [[Fleischseite]] auf die passende [[Lederdicke|Stärke]] gefalzt. Die Fasern werden quasi abgehobelt. Das Spalten ist die Grobarbeit und das Falzen die Feinarbeit um die gewünschte [[Lederdicke|Stärke]] des Leders zu erreichen.  
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==Shaving or skiving leather==
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The [[leather]] has to reach the desired [[Thickness of leather|thickness]] in the [[tannery]]. To achieve this, the skin is first [[Split leather|split]] on the splitting machine. Next a shaving machine, comprising knives arranged in a spiral formation, shaves the [[flesh side]] of the leather until the appropriate thickness is obtained. The fibres are cut to an even thickness. When shaving, the leather must contain residual moisture so that the shaving is even. The water content in each skin and across all skins must be the same in order to achieve equally good results. The process of shaving is also called "skiving".  
  
Übrig bleiben die Falzspäne. Diese werden gepresst und gehen z.B. in die Müllverbrennung. Falzspäne werden aber auch zur Produktion von [[Lefa, Lederfaserstoff oder regeneriertes Leder|LEFA]] verwendet.  
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The shaved leather fibres are then pressed and undergo a waste treatment process e.g. incineration. In some cases, shaved leather fibres are also used to produce [[bonded leather]].
  
Die Genauigkeit des Falzens wird durch die Feuchtigkeit des Leders, durch die eingestellte Spandicke pro Durchlauf, das Schleifen des Falzmessers und die Vorschubgeschwindigkeit beim Einlauf in die Falzmaschine gesteuert. Bei einer Untersuchung wurde festgestellt, dass auch die Schnittgeschwindigkeit des Falzzylinders einen Einfluss auf die Genauigkeit hat. Maschinen mit einer Geschwindigkeit von 24,5m/s bis 27,5m/s führten bei zähelastischen Lederfaserstrukturen zu deutlich besseren Ergebnissen als Maschinen mit einer Geschwindigkeit von 16,5m/s bis 18,5m/s.  
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The accuracy of skiving is controlled by the moisture content of the leather, the set thickness per pass, the sharpening of the skiving knife, and the feed speed during entry into the skiving machine. A study found that the cutting speed of the skiving cylinder also affects the accuracy. Machines with a speed of 24.5m/s to 27.5m/s resulted in significantly better results for tough and elastic leather fiber structures compared to machines with a speed of 16.5m/s to 18.5m/s.
  
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After shaving, the outer contour is trimmed if necessary if there are damaged areas. The trimming is done sparingly so as not to remove any usable area.
  
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<p align=center>
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[[bild:Falzen-02.jpg|500px]]
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</p>
 
<p align=center>
 
<p align=center>
[[bild:Falzen-02.jpg|250px]]
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[[bild:Shaving_tannery.jpg|500px]]
[[bild:Falzen-Gerberei.jpg|250px]]
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</p>
 
</p>
 
<p align=center>
 
<p align=center>
''Falzen - Prüfung der [[Lederdicke|Dicke]]''<br></p>
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''Shaving. Checking the [[Thickness of leather|thickness]].''<br></p>
 
<p>&nbsp;</p>
 
<p>&nbsp;</p>
  
 
<p align=center>
 
<p align=center>
[[bild:Falzen-Falzspaene.jpg|500px]]
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[[bild:Shaving leather fibres.jpg|500px]]
 
</p>
 
</p>
 
<p align=center>
 
<p align=center>
''Falzspäne werden abgehobelt.''<br></p>
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''Leather fibres are shaved.''<br></p>
 
<p>&nbsp;</p>
 
<p>&nbsp;</p>
  
 
== [[Leather videos|Video]] about the [[leather production]]==
 
== [[Leather videos|Video]] about the [[leather production]]==
 
<p align=center>
 
<p align=center>
<flashow>http://www.youtube.com/v/zbj1QicTdpI&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow><br></p>
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<flashow>//www.youtube.com/v/-qn5R8dKcss&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
 
<p align=center>
 
<p align=center>
 
''The leather production in a modern [[tannery]].''
 
''The leather production in a modern [[tannery]].''
 
</p>
 
</p>
 
 
<werbebanner />
 
  
  
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* [[Thickness of leather]]
 
* [[Thickness of leather]]
 
* [[Measures and weights]]
 
* [[Measures and weights]]
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* [[Leather waste]]
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* [[Bonded leather]]
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* [[Artificial leather with leather fibres on the reverse]]
  
  
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! bgcolor=#eeeeee | [[Leather production|Process steps in the leather production]]
 
! bgcolor=#eeeeee | [[Leather production|Process steps in the leather production]]
 
|-
 
|-
| bgcolor=#ffffff align=center | [[storage of leather|storage]] - [[soaking]] - [[Liming - Leather Tanning|liming]] - [[fleshing]] - [[Split leather|splitting]] - [[pickling]] - [[Tanning leather|tanning]] - [[neutralising]] - [[Drying leather|withering]] - [[Leather production#Sorting|sorting]] - shaving - [[Leather production#Dyeing (through colouring) and fatliquoring|yeing (through colouring) and fatliquoring]] - [[Drying leather|drying]] - [[finish]] - [[softening]] - [[Leather quality|final check]]
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| bgcolor=#ffffff align=center | [[storage of leather|storage]] - [[soaking]] - [[Liming - Leather Tanning|liming]] - [[Fleshing - Making of leather|fleshing]] - [[Split leather|splitting]] - [[pickling]] - [[Tanning leather|tanning]] - [[neutralising]] - [[Drying leather|withering]] - [[Leather production#Sorting|sorting]] - shaving - [[Leather production#Dyeing - Fatliquoring - Re-tanning|dyeing - fatliquoring - retanning]] - [[Drying leather|drying]] - [[finish]] - [[softening]] - [[Leather quality|final check]]
 
|}
 
|}
 
</center>
 
</center>
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! bgcolor=#eeeeee | [[Tanning leather|Tanning]] methods
 
! bgcolor=#eeeeee | [[Tanning leather|Tanning]] methods
 
|-
 
|-
| bgcolor=#ffffff align=center | [[Chrome tanned|Chrome tanning]] - [[Vegetable-tanned leather]] - [[Chamois leather|Tawing with alum]] - [[Buckskin]] - [[Synthetic tanned|Synthetic tanning]]
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| bgcolor=#ffffff align=center | [[Chrome tanned|Chrome tanning]] - [[Vegetable-tanned leather]] - [[Synthetic tanned|Synthetic tanning]] - [[Tanning with fats and oils]]
 
|}
 
|}
 
</center>
 
</center>
 
  
  

Latest revision as of 18:37, 13 July 2023

LEATHER-DICTIONARY.jpg


Shaving or skiving leather

The leather has to reach the desired thickness in the tannery. To achieve this, the skin is first split on the splitting machine. Next a shaving machine, comprising knives arranged in a spiral formation, shaves the flesh side of the leather until the appropriate thickness is obtained. The fibres are cut to an even thickness. When shaving, the leather must contain residual moisture so that the shaving is even. The water content in each skin and across all skins must be the same in order to achieve equally good results. The process of shaving is also called "skiving".

The shaved leather fibres are then pressed and undergo a waste treatment process e.g. incineration. In some cases, shaved leather fibres are also used to produce bonded leather.

The accuracy of skiving is controlled by the moisture content of the leather, the set thickness per pass, the sharpening of the skiving knife, and the feed speed during entry into the skiving machine. A study found that the cutting speed of the skiving cylinder also affects the accuracy. Machines with a speed of 24.5m/s to 27.5m/s resulted in significantly better results for tough and elastic leather fiber structures compared to machines with a speed of 16.5m/s to 18.5m/s.

After shaving, the outer contour is trimmed if necessary if there are damaged areas. The trimming is done sparingly so as not to remove any usable area.


Falzen-02.jpg

Shaving tannery.jpg

Shaving. Checking the thickness.

 

Shaving leather fibres.jpg

Leather fibres are shaved.

 

Video about the leather production

The leather production in a modern tannery.


Additional information


Process steps in the leather production
storage - soaking - liming - fleshing - splitting - pickling - tanning - neutralising - withering - sorting - shaving - dyeing - fatliquoring - retanning - drying - finish - softening - final check


Tanning methods
Chrome tanning - Vegetable-tanned leather - Synthetic tanning - Tanning with fats and oils


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