Difference between revisions of "Tannery"

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Schon in der Steinzeit wurde die Haut toter Tiere genutzt. Vermutlich als [[Zeltwände|Zeltplane]] oder [[Lederbekleidung|Schutzbekleidung]] oder zur Anfertigung von [[Lederriemen|Riemen]], [[Lederhandtaschen|Taschen]] und Behältern. Wie bei allen Berufen spezialisierten sich Familien oder Gruppen oder Einzelpersonen auf die Bearbeitung dieser [[Rohhaut|Tierhäute]] und über die Jahrtausende entwickelte sich draus die heutige [[Lederindustrie]].  
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In ancient times, [[Tanning leather|tanning]] was considered to be an ‘odoriferous’ trade. Tanning by ancient methods was indeed extremely foul smelling and hence most tanneries were situated in the outskirts of towns. The combined use of urine, & animal feces and the smell of decaying flesh was what made ancient tanneries so odoriferous.
  
Im letzten Jahrhundert gab es noch in fast jedem Ort dieser Welt eine Gerberei. Straßennamen und Familiennamen erinnern an diese Zeit ([[Pflanzlich gegerbtes Leder|Lohgasse]], Gerbergasse, Gerbermann, [[Glacé|Weißgerber]] etc.). Heutzutage sind Kleinbetriebe in Europa eher die Minderheit. Meist sind es große Gerbereien die im industriellen Maßstab den [[Lederindustrie|weltweiten Lederbedarf]] befriedigen.  
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The skins of dead animals were used by man even during the stone ages. Presumably as a [[Leather tents & Tent walls|tarpaulin]] or [[Leather clothing|protective clothing]] or for the manufacture of [[Leather belt|belts]] or [[Leather bag|bags]]. Today’s [[leather industry]] however has evolved and developed just like every other profession. As with all professions, families or groups or individuals specialized in the processing of hides and skins developed over the millennia today's leather industry.
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In olden times, a tannery existed in almost every place in the world. Countless buildings, streets where such activities were carried out are today named after them and serve as a reminder of the past. Many surnames of people may also have come about due to their occupation. Small tanneries are a minority in Europe these days. Most are large scale industrialised tanneries, to satisfy the global and increasing demand for leather goods.  
  
  
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Zu Beginn wurden die Häute der Tiere [[Trocknen|getrocknet]] und evtl. noch [[Hirngerbung|geräuchert]]. Dazu wurden Fette ins Leder eingearbeitet, um diese zu [[Imprägnierung|imprägnieren]] und [[Haptik|weicher]] zu machen. Diese Art der Konservierung war aber noch keine echte [[Gerbung]]. Als Gerbung bezeichnet man den langfristigen Konservierungsprozess der [[Haut|Tierhaut]] mit oder ohne [[Felle|Haare]] mittels [[Gerbstoffe]]. Die Gerbung ist dabei nur ein Teilprozess der [[Lederherstellung]]. In der Gerberei wird das Leder je nach Einsatzzweck und Kundenwunsch noch [[Lederfarbe|gefärbt]], [[Bügeln|gebügelt]], [[Rauleder|geschliffen]], [[Pull-Up-Leder|gefettet]] usw. Es gibt die unterschiedlichsten [[Lederarten|Variationsmöglichkeiten]].  
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In the earlier times, animal skins were [[parchment|dried]] and possibly [[Brain tanning|smoked]]. But this type of preservation was no real [[Tanning leather|tanning]]. Tanning is called the long-term preservation and irreversible process of animal skin, with or without hair with the use of [[tannins]]. Not all tanneries are equipped to carry out all the steps. Many tanneries only perform the initial part of the work and hand the rest over to a more specialized company.
 
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Dabei führt nicht jede Gerberei alle [[Lederherstellung|Arbeitsschritte]] aus. Es gibt sehr viele Gerbereien, die nur einen Teil der Arbeitsschritte ausführt und die nächsten [[Lederherstellung|Arbeitsschritte]] werdend dann von darauf spezialisierten Betrieben ausgeführt. Gerbereien, die alle Arbeitsschritte ausführen werden als "Vollstufige Gerberei" bezeichnet.  
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Gerbereien sind zwischen den Schlachthöfen und den Leder verarbeitenden Betrieben oder [[Lederhändler|Lederhändlern]]. Meist wird über [[Häutehändler|Rohwarenhändler]] die [[Rohhaut|Rohware]] der Schlachthöfe gekauft und je nach Kundenwunsch für die weiterverarbeitende Industrie in gebrauchstaugliches [[Leder]] gewandelt.  
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In the tannery, the leather is [[leather colour|coloured]], [[Ironing leather|ironed]], [[Sanding leather|sanded]] and [[Pull up leather - Greased leather - Waxed leather - Oiled leather|waxed and oiled]] depending on the application and customer requirements.  
  
Die Preise der [[Rohhaut|Rohware]] schwanken, aber die weiterverarbeitenden Betriebe und [[Lederhändler]] wünschen sich langfristig stabile Preise. Die Kunst der Geschäftsleitung einer Gerberei besteht daher nicht nur in der Herstellung [[Lederqualität|marktgerechter]] Leder, sondern auch kaufmännisch klug die Marktlagen auszunutzen. Wichtig sind gesicherte Quellen möglichst preisstabiler und [[Hautschäden|qualitativ hochwertiger]] [[Rohhäute|Rohware]] und langfristige Kundenbindungen zu den [[Lederhändler|Lederhändlern]] und lederverarbeitenden Betrieben.  
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Tanneries usually carry out their processes between slaughterhouses and the leather processing plants or [[Leather dealer|leather merchants]]. In most cases, the tannery buys the [[Rawhide|rawhides]] from rawhide dealers. The prices of raw materials fluctuate, but the processing industries and [[Leather dealer|leather traders]] want long-term stable prices. Therefore, the art of the management of a tannery is not only in the production of marketable leather, but also in making important commercial decisions. Important decisions include sourcing high-quality raw materials and establish long-term customer loyalty to the leather merchants and leather processing plants by offering a [[leather quality|good quality]] product and maintaining stable prices. Increasingly, modern tanneries are also required to be transparent about their various production practices and ensuring they follow good environmental procedures in manufacturing.
  
  

Revision as of 19:33, 3 December 2016

LEATHER-DICTIONARY.jpg


Gerberei-01.jpg Gerberei-03.jpg Gerberei-14.jpg


In ancient times, tanning was considered to be an ‘odoriferous’ trade. Tanning by ancient methods was indeed extremely foul smelling and hence most tanneries were situated in the outskirts of towns. The combined use of urine, & animal feces and the smell of decaying flesh was what made ancient tanneries so odoriferous.

The skins of dead animals were used by man even during the stone ages. Presumably as a tarpaulin or protective clothing or for the manufacture of belts or bags. Today’s leather industry however has evolved and developed just like every other profession. As with all professions, families or groups or individuals specialized in the processing of hides and skins developed over the millennia today's leather industry.

In olden times, a tannery existed in almost every place in the world. Countless buildings, streets where such activities were carried out are today named after them and serve as a reminder of the past. Many surnames of people may also have come about due to their occupation. Small tanneries are a minority in Europe these days. Most are large scale industrialised tanneries, to satisfy the global and increasing demand for leather goods.


Tannery-tanner-25.jpg Tanner-Tannery-26.jpg Tanning-Tanner-Tannery-27.jpg

Traditional tanners in London (www.colourlock.com)

 

In the earlier times, animal skins were dried and possibly smoked. But this type of preservation was no real tanning. Tanning is called the long-term preservation and irreversible process of animal skin, with or without hair with the use of tannins. Not all tanneries are equipped to carry out all the steps. Many tanneries only perform the initial part of the work and hand the rest over to a more specialized company.

In the tannery, the leather is coloured, ironed, sanded and waxed and oiled depending on the application and customer requirements.

Tanneries usually carry out their processes between slaughterhouses and the leather processing plants or leather merchants. In most cases, the tannery buys the rawhides from rawhide dealers. The prices of raw materials fluctuate, but the processing industries and leather traders want long-term stable prices. Therefore, the art of the management of a tannery is not only in the production of marketable leather, but also in making important commercial decisions. Important decisions include sourcing high-quality raw materials and establish long-term customer loyalty to the leather merchants and leather processing plants by offering a good quality product and maintaining stable prices. Increasingly, modern tanneries are also required to be transparent about their various production practices and ensuring they follow good environmental procedures in manufacturing.



Additional information


Videos about the leather production


The leather production in a modern tannery.



Brain tanning.



The leather production with tannins of the oak.



Chamois leather production in Germany.



The production of beaver skins.


Process steps in the leather production
storage - soaking - liming - fleshing - splitting - pickling - tanning - neutralising - withering - sorting - shaving - yeing (through colouring) and fatliquoring - drying - finish - softening - final check


Tanning methods
Chrome tanning - Vegetable-tanned leather - Synthetic tanning - Tanning with fats and oils


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