Difference between revisions of "Tannery"

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Schon in der Steinzeit wurde die Haut toter Tiere genutzt. Vermutlich als [[Zeltwände|Zeltplane]] oder [[Lederbekleidung|Schutzbekleidung]] oder zur Anfertigung von [[Lederriemen|Riemen]], [[Lederhandtaschen|Taschen]] und Behältern. Wie bei allen Berufen spezialisierten sich Familien oder Gruppen oder Einzelpersonen auf die Bearbeitung dieser [[Rohhaut|Tierhäute]] und über die Jahrtausende entwickelte sich draus die heutige [[Lederindustrie]].  
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Historically, [[Tanning leather|tanning]] was considered an ‘odoriferous’ trade. Ancient methods of tanning, which involved using urine and animal faeces, combined with the smell of decaying flesh, was what made the trade so foul smelling. Hence most tanneries were situated in the outskirts of towns.  
  
Im letzten Jahrhundert gab es noch in fast jedem Ort dieser Welt eine Gerberei. Straßennamen und Familiennamen erinnern an diese Zeit ([[Pflanzlich gegerbtes Leder|Lohgasse]], Gerbergasse, Gerbermann, [[Glacé|Weißgerber]] etc.). Heutzutage sind Kleinbetriebe in Europa eher die Minderheit. Meist sind es große Gerbereien die im industriellen Maßstab den [[Lederindustrie|weltweiten Lederbedarf]] befriedigen.  
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The skins of dead animals have been used by man since the Stone Age. Presumably as a [[Leather tents & Tent walls|tarpaulin]] or [[Leather clothing|protective clothing]] or for the manufacture of [[Leather belt|belts]] or [[Leather bag|bags]].  
  
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From the Middle Ages, the [[tanning]] of [[leather]] became more and more organized. Leather manufacturers concentrated in regions with sufficient animal husbandry, [[tanning agents]] and water. There are regions where leather has been produced for over 500 years. As with all professions, families or groups or individuals specialized in the processing of these [[rawhide|animal skins]] and over the millennia today's [[leather industry|leather industry]] developed from it. Over the millennia, families, groups and individuals specialising in the processing of hides and skins have developed and evolved into today’s leather industry.
  
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In olden times, a tannery existed in almost every place in the world. Countless buildings, streets where such activities were carried out are today named after them and serve as a reminder of the past. Many surnames of people may also have their origins in  their occupation. Small tanneries are a minority in Europe these days. Most are large-scale industrialised tanneries, to satisfy the global and increasing demand for leather goods.
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''Traditional tanners in London ([https://www.colourlock.com/ www.colourlock.com])''<br></p>
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''Traditional tanners in London.''<br></p>
 
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Zu Beginn wurden die Häute der Tiere [[Trocknen|getrocknet]] und evtl. noch [[Hirngerbung|geräuchert]]. Dazu wurden Fette ins Leder eingearbeitet, um diese zu [[Imprägnierung|imprägnieren]] und [[Haptik|weicher]] zu machen. Diese Art der Konservierung war aber noch keine echte [[Gerbung]]. Als Gerbung bezeichnet man den langfristigen Konservierungsprozess der [[Haut|Tierhaut]] mit oder ohne [[Felle|Haare]] mittels [[Gerbstoffe]]. Die Gerbung ist dabei nur ein Teilprozess der [[Lederherstellung]]. In der Gerberei wird das Leder je nach Einsatzzweck und Kundenwunsch noch [[Lederfarbe|gefärbt]], [[Bügeln|gebügelt]], [[Rauleder|geschliffen]], [[Pull-Up-Leder|gefettet]] usw. Es gibt die unterschiedlichsten [[Lederarten|Variationsmöglichkeiten]].  
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In the earlier times, animal skins were [[parchment|dried]] and possibly [[Brain tanning|smoked]]. But this type of preservation wasn't really [[Tanning leather|tanning]]. Today, the long-term preservation and irreversible process of converting animal skin, with or without hair with the use of [[tannins]] is called Tanning. Not all tanneries are equipped to carry out all the steps of this process. Many tanneries only perform the initial part of the work and hand the rest over to a more specialised company. Tanneries that carry out all work steps are referred to as "complete tanneries". Complete tanneries process leather from the [[rawhide]] to the [[finish|finished leather]] for further processing into leather objects.
  
Dabei führt nicht jede Gerberei alle [[Lederherstellung|Arbeitsschritte]] aus. Es gibt sehr viele Gerbereien, die nur einen Teil der Arbeitsschritte ausführt und die nächsten [[Lederherstellung|Arbeitsschritte]] werdend dann von darauf spezialisierten Betrieben ausgeführt. Gerbereien, die alle Arbeitsschritte ausführen werden als "Vollstufige Gerberei" bezeichnet.  
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In the tannery, the leather is [[leather colour|coloured]], [[Ironing leather|ironed]], [[Sanding leather|sanded]] and [[Pull up leather - Greased leather - Waxed leather - Oiled leather|waxed and oiled]], depending on the application and customer requirements.  
  
Gerbereien sind zwischen den Schlachthöfen und den Leder verarbeitenden Betrieben oder [[Lederhändler|Lederhändlern]]. Meist wird über [[Häutehändler|Rohwarenhändler]] die [[Rohhaut|Rohware]] der Schlachthöfe gekauft und je nach Kundenwunsch für die weiterverarbeitende Industrie in gebrauchstaugliches [[Leder]] gewandelt.  
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Tanneries usually carry out their processes between slaughterhouses and the leather processing plants or [[Leather dealer|leather merchants]]. In most cases, the tannery buys the [[Rawhide|rawhides]] from rawhide dealers. The prices of raw materials fluctuate, but the processing industries and [[Leather dealer|leather traders]] want long-term stable prices. Therefore, the art of the management of a tannery is not only in the production of marketable leather, but also in making important commercial decisions. These include sourcing high-quality raw materials and establishing long-term customer loyalty to the leather merchants and leather processing plants by offering a [[leather quality|good quality]] product and maintaining stable prices. Increasingly, modern tanneries are also required to be transparent about their various production practices and ensuring they follow good environmental procedures in manufacturing.
 
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Die Preise der [[Rohhaut|Rohware]] schwanken, aber die weiterverarbeitenden Betriebe und [[Lederhändler]] wünschen sich langfristig stabile Preise. Die Kunst der Geschäftsleitung einer Gerberei besteht daher nicht nur in der Herstellung [[Lederqualität|marktgerechter]] Leder, sondern auch kaufmännisch klug die Marktlagen auszunutzen. Wichtig sind gesicherte Quellen möglichst preisstabiler und [[Hautschäden|qualitativ hochwertiger]] [[Rohhäute|Rohware]] und langfristige Kundenbindungen zu den [[Lederhändler|Lederhändlern]] und lederverarbeitenden Betrieben.  
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<werbebanner />
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== Additional information ==
 
== Additional information ==
* [[Rohhaut]]
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* [[Rawhide]]
* [[Gerbung]]
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* [[Tanning leather]]
* [[Lederherstellung|Die Arbeitsschritte der Gerbung]]
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* [[Leather production]]
* [[Gerber]]
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* [[Tanner]]
* [[Lederindustrie]]
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* [[Leather industry]]
* [[Lederqualität]]
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* [[Leather quality]]
* [[Gerbstoff]]
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* [[Tannins]]
* [[Lederhändler]]
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* [[Leather dealer]]
  
  
 
== [[Leather videos|Videos]] about the [[leather production]]==
 
== [[Leather videos|Videos]] about the [[leather production]]==
 
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<flashow>http://www.youtube.com/v/zbj1QicTdpI&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow><br></p>
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<flashow>//www.youtube.com/v/-qn5R8dKcss&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
 
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''The [[leather production]] in a modern [[tannery]].''
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''The [[leather production]] in a modern tannery.''
 
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<flashow>http://www.youtube.com/v/s4aqcEkQH3Q&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow><br></p>
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<flashow>//www.youtube.com/v/703GF-jlZV4&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
 
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''[[Brain tanning]].''
 
''[[Brain tanning]].''
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<flashow>http://www.youtube.com/v/XyCaonpEd70&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow> <br></p>
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<flashow>//www.youtube.com/v/leS8jgYGzAQ&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
 
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''The leather production with [[tannins]] of the oak.''
 
''The leather production with [[tannins]] of the oak.''
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<flashow>http://www.youtube.com/v/ycp0n9r32C0&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow> <br></p>
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<flashow>//www.youtube.com/v/S4E465h9CAc&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
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''The world’s oldest leather tannery since the 11th century in in Fez, Morocco with nearly unchanged tanning process since then.''
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<flashow>//www.youtube.com/v/ycp0n9r32C0&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
 
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''[[Chamois leather|Chamois leather production in Germany]].''
 
''[[Chamois leather|Chamois leather production in Germany]].''
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<flashow>http://www.youtube.com/v/lo2BpzG_thQ&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow>  <br></p>
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<flashow>//www.youtube.com/v/KGYUDNJG_qY&fs=1&color1=0x660000&color2=0x550000&border=1|width=500|height=281,25</flashow></p>
 
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''The production of [[Beaver fur|beaver skins]].''
 
''The production of [[Beaver fur|beaver skins]].''
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! bgcolor=#eeeeee | [[Leather production|Process steps in the leather production]]
 
! bgcolor=#eeeeee | [[Leather production|Process steps in the leather production]]
 
|-
 
|-
| bgcolor=#ffffff align=center | [[storage of leather|storage]] - [[soaking]] - [[Liming - Leather Tanning|liming]] - [[Fleshing - Making of leather|fleshing]] - [[Split leather|splitting]] - [[pickling]] - [[Tanning leather|tanning]] - [[neutralising]] - [[Drying leather|withering]] - [[Leather production#Sorting|sorting]] - [[shaving]] - [[Leather production#Dyeing (through colouring) and fatliquoring|yeing (through colouring) and fatliquoring]] - [[Drying leather|drying]] - [[finish]] - [[softening]] - [[Leather quality|final check]]
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| bgcolor=#ffffff align=center | [[Storage of leather|Storage]] - [[soaking]] - [[Liming - Leather Tanning|liming]] - [[Fleshing - Making of leather|fleshing]] - [[Split leather|splitting]] - [[pickling]] - [[Tanning leather|tanning]] - [[neutralising]] - [[Drying leather|withering]] - [[Leather production#Sorting|sorting]] - [[shaving]] - [[Leather production#Dyeing - Fatliquoring - Re-tanning|dyeing - fatliquoring - retanning]] - [[Drying leather|drying]] - [[finish]] - [[softening]] - [[Leather quality|final check]]
 
|}
 
|}
 
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Latest revision as of 16:20, 9 March 2023

LEATHER-DICTIONARY.jpg


Gerberei-03.jpg

Gerberei-01.jpg Gerberei-14.jpg


Historically, tanning was considered an ‘odoriferous’ trade. Ancient methods of tanning, which involved using urine and animal faeces, combined with the smell of decaying flesh, was what made the trade so foul smelling. Hence most tanneries were situated in the outskirts of towns.

The skins of dead animals have been used by man since the Stone Age. Presumably as a tarpaulin or protective clothing or for the manufacture of belts or bags.

From the Middle Ages, the tanning of leather became more and more organized. Leather manufacturers concentrated in regions with sufficient animal husbandry, tanning agents and water. There are regions where leather has been produced for over 500 years. As with all professions, families or groups or individuals specialized in the processing of these animal skins and over the millennia today's leather industry developed from it. Over the millennia, families, groups and individuals specialising in the processing of hides and skins have developed and evolved into today’s leather industry.

In olden times, a tannery existed in almost every place in the world. Countless buildings, streets where such activities were carried out are today named after them and serve as a reminder of the past. Many surnames of people may also have their origins in their occupation. Small tanneries are a minority in Europe these days. Most are large-scale industrialised tanneries, to satisfy the global and increasing demand for leather goods.


Tannery-tanner-25.jpg

Tanner-Tannery-26.jpg Tanning-Tanner-Tannery-27.jpg

Traditional tanners in London.

 

In the earlier times, animal skins were dried and possibly smoked. But this type of preservation wasn't really tanning. Today, the long-term preservation and irreversible process of converting animal skin, with or without hair with the use of tannins is called Tanning. Not all tanneries are equipped to carry out all the steps of this process. Many tanneries only perform the initial part of the work and hand the rest over to a more specialised company. Tanneries that carry out all work steps are referred to as "complete tanneries". Complete tanneries process leather from the rawhide to the finished leather for further processing into leather objects.

In the tannery, the leather is coloured, ironed, sanded and waxed and oiled, depending on the application and customer requirements.

Tanneries usually carry out their processes between slaughterhouses and the leather processing plants or leather merchants. In most cases, the tannery buys the rawhides from rawhide dealers. The prices of raw materials fluctuate, but the processing industries and leather traders want long-term stable prices. Therefore, the art of the management of a tannery is not only in the production of marketable leather, but also in making important commercial decisions. These include sourcing high-quality raw materials and establishing long-term customer loyalty to the leather merchants and leather processing plants by offering a good quality product and maintaining stable prices. Increasingly, modern tanneries are also required to be transparent about their various production practices and ensuring they follow good environmental procedures in manufacturing.


Additional information


Videos about the leather production

The leather production in a modern tannery.


Brain tanning.


The leather production with tannins of the oak.


The world’s oldest leather tannery since the 11th century in in Fez, Morocco with nearly unchanged tanning process since then.


Chamois leather production in Germany.


The production of beaver skins.


Process steps in the leather production
Storage - soaking - liming - fleshing - splitting - pickling - tanning - neutralising - withering - sorting - shaving - dyeing - fatliquoring - retanning - drying - finish - softening - final check


Tanning methods
Chrome tanning - Vegetable-tanned leather - Synthetic tanning - Tanning with fats and oils


Colourlock-GB-03.jpg

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